Market context and demand
Vietnam’s textile and garment industry is shifting from “high volume production – low price” to “flexible production – high added value”. Small FOB orders, urgent delivery times and personalization requirements force factories to move away from manual processes and towards integrated automation . The embroidery and printing loom appears as a “3 in 1” solution, integrating three processes – weaving, digital inkjet printing, multi-head embroidery – on the same line, significantly reducing waiting time, waste and labor costs.
Technical architecture of embroidery printing machine
a. Super fine jacquard woven module
- Hook density up to 1,536, independent servo control for each hemming frame, reproducing complex motifs while keeping the fabric edge stable.
- Yarn tension sensor monitors the pulling force of each yarn, self-adjusting to avoid pattern deviation when speed reaches 900 picks/min.
b. Direct digital inkjet printing module
- 8‑16 channel piezo printhead supporting reactive, disperse and acid inks; 1 200 dpi resolution, actual speed 200 m²/hour.
- Ink recirculation reduces nozzle clogging and saves 12% of ink compared to traditional ink supply systems.
c. High speed multi-head embroidery module
- 20 synchronized embroidery heads reaching 1,200 sti/min, auto‑frame.
- Optical thread breakage sensor and thread path tracking system ensure each stitch is accurate, reducing satin stitch errors to less than 1%.
Unified Control Platform
CAD/CAM software sends pattern files directly to the PLC‑based motion control ; pattern data does not have to go through many intermediate stages. OPC‑UA communication helps administrators monitor OEE, machine errors, and energy consumption directly on the cloud dashboard.
Technical indicators should be prioritized when investing
- 2.0–2.4 m width : From bed sheets to oversize sportswear.
- Needle speed ≥ 1,000 sti/min : Ensures embroidery is not a “bottleneck” when weaving and printing are accelerated.
- 3P‑380 V power source, consumption < 10 kWh/h : Reducing energy costs – a hot issue when electricity prices are tiered.
- Module upgradeability : Allows addition of Fluoro color or metallic thread nozzles without having to change machines.
- Industry 4.0 software compatibility : Open API to push data to MES, ERP or ESG platform.
Process of implementing embroidery printing machine in factory
Step 1 – Analyze the product portfolio
Classify the item (women’s fashion, sportswear, home textile) to determine the number of embroidery heads, size and type of ink.
Step 2 – Standardize digital design data
Build vector motif library, Pantone color rules, needlepoint and padding thread layers, avoid layer errors when transferring to PLC.
Step 3 – Training multi-skilled personnel
Technicians must understand CAD → RIP → PLC data flow, and have knowledge of textile mechanics and yarn path.
Step 4 – Set up OEE KPIs
Attach current sensor, vibration sensor; set downtime warning threshold when needle speed decreases by 10% or fabric defect rate exceeds 2%.
Step 5 – Calculate ROI
Compare investment capital, maintenance costs, depreciation with increased profits from FOB orders + pattern processing. Payback period < 24 months is considered optimal.
Conclude
Embroidery printing machines are the “lever” that helps Vietnamese textile and garment enterprises accelerate production , expand profit margins and meet the global personalization trend. Investing at the right time means seizing a competitive advantage before the market becomes saturated.
